Pre-Crimped Wire Assembly
Custom Pre-Crimped Wire Leads
Factory-direct pre-crimped wire assemblies manufactured to your specifications. Single-end or dual-end crimped terminals with custom wire gauge, length, and connector compatibility. UL-certified wire, 100% electrical testing, and ISO-compliant quality control.
Connector Compatibility
What We Crimp
Pre-Crimped Wire Applications
Pre-crimped wires are used when you need ready-to-assemble wire leads with terminals already attached. Ideal for prototyping, mass production, and field installation.
Prototyping & Development
Rapid iteration with pre-terminated wires. Test circuits and configurations without manual crimping.
Mass Production Assembly
Speed up production lines with ready-to-install wire leads. Consistent quality, reduced labor.
Field Installation
Pre-crimped leads for on-site assembly. No crimping tools required at installation point.
Battery Connections
Battery pack assembly with pre-crimped leads. Reliable connections for BMS and power distribution.
Sensor Integration
Sensor cables with pre-crimped connectors. Quick connection to control systems and data acquisition.
LED Lighting
LED strip connections with pre-crimped wires. Simplify LED driver and power supply installation.
Wire Specifications
Available Wire Types
All wire options are UL-certified and selected based on current rating, temperature requirements, and application environment.
| Wire Type | AWG Range | Temp Rating | Voltage Rating | Description |
|---|---|---|---|---|
| UL1007 | AWG 28-20 | 80°C | 300V | Standard internal wiring |
| UL1015 | AWG 26-16 | 105°C | 600V | High-temperature applications |
| UL1061 | AWG 30-22 | 80°C | 300V | Compact electronic connections |
| Silicone | AWG 26-14 | 150°C | 600V | High-flex, medical/industrial |
| Teflon | AWG 28-20 | 200°C | 600V | Extreme temperature environments |
Configuration Options
Crimp Specifications
Choose from single-end or dual-end crimped configurations. Specify exact terminal types and wire specifications.
Single-End Crimped
One end crimped with terminal, other end stripped or tinned. Ready for soldering or terminal block connection.
- ▸ Terminal on one end only
- ▸ Other end stripped or tinned
- ▸ Cost-effective for board connections
- ▸ Custom wire lengths
Dual-End Crimped
Both ends crimped with terminals. Ready for immediate connector-to-connector assembly.
- ▸ Terminals on both ends
- ▸ Male-to-female or same-type
- ▸ Quick disconnect capability
- ▸ Wire-to-wire assemblies
Custom Manufacturing
Customization Options
All assemblies are manufactured to your exact specifications. Provide your drawing or requirements for custom configurations.
Quality Control
Testing & Inspection
Every pre-crimped wire assembly undergoes rigorous testing to ensure consistent quality and reliable performance.
Continuity Test
100% electrical continuity verification
Pull Test
Crimp pull-off force: 5-12N minimum
Dimensional Check
Crimp height tolerance: ±0.02mm
Visual Inspection
20x microscope inspection
Insulation Resistance
1000 MΩ minimum at 500V DC
Withstand Voltage
500-600V AC for 1 minute
Request Custom Pre-Crimped Wire Quote
Upload your assembly drawing or specifications. Our engineering team will review your requirements and provide pricing and lead time within 24 hours.
Minimum order quantity: 100 pieces
Lead time: 7-14 days depending on specifications
Other Assembly Types